Publications
Bioresource technologyJul 2025 |
436
133034
DOI:
10.1016/j.biortech.2025.133034

Instant enzymes: Systems engineering approach to rapid low cost production of thermostable molecular biology enzymes

Menacho-Melgar, Romel; Yano, Utsuki; Sarkar, Payel; Hennigan, Jennifer N; Yang, Tian; Calore, Enrico; Lynch, Michael D
Product Used
Genes
Abstract
Purified thermostable proteins are essential research reagents, yet their production often involves laborious, stepwise optimization and costly chromatographic methods. These barriers have historically limited in-house protein production to well-equipped labs with significant expertise. A systems engineering approach is presented for streamlined, low-cost production and chromatography-free purification of widely used DNA-modifying enzymes, including Taq DNA Polymerase, Fusion High-Fidelity Polymerase, Thermostable DNA Ligase, and Reverse Transcriptase. This platform integrates autoinducible expression, cell-programmed autolysis and DNA/RNA autohydrolysis, and precipitation-based purification optimized through Design of Experiments. The resulting enzymes are > 95 % pure by SDS-PAGE, active in standard workflows, and produced within one hour of hands-on time using basic lab equipment. A single 20  mL culture yields enzyme for hundreds to thousands of reactions. Purification of Taq was also demonstrated entirely within bioreactors, highlighting scalability. This method offers a generalizable framework for low-cost protein production and illustrates the power of systems engineering in reshaping biomanufacturing.
Product Used
Genes

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